StyroStack
Purpose: To provide children an activity that will portray the Additive process of manufacturing.
Abstract: Children will learn about 3D layering process through creating their own 3D models out of 2D shapes. The activity shows children real-world applications in manufacturing rapid prototypes on a small, easy to replicate scale. The children will cut out 2D layers of Styrofoam that combine to make various 3D objects through layering and gluing. They will press out shapes using pre-designed dies. The dies are made such that when used in a series, they will combine to create interesting 3D shapes. The children will learn how big objects are manufactured by adding simple thin, flat layers, as they create the objects themselves. This is a simple, fun process!
Materials:
- Flat, thin sheets (1/4 inch) of Styrofoam. (imitates the basic 2D layers)
- Flat, thin strips of aluminum. (must be wider than the Styrofoam sheet thickness)
- UHU glue sticks (this brand works best, but you can try others)
- Flat, thin blocks of wood of any size
- Delta Ceramcoat Paint (any paint that sticks to Styrofoam)
- Tape
- Pliers
Procedures:
- Take aluminum strips and cut/bend to desired shape to make dies.
- Tape the ends to secure and make sure there are no sharp edges.
- Time to Play! Take the dies (aluminum styrostack cutters) and place them on top of the Styrofoam sheets.
- Place a block of wood on top of the die and press down until it goes all the way through.
- Pop the styroshape out and make more styroshapes.
- Glue shapes together in the desired manner to make 3D buildings, people, bridges, cars, animals (whatever you can think of). Glue them in the order that you think is necessary to make the 3D object. There are no restrictions.
- After gluing everything together, paint!
Descriptions: This activity is for children of all ages. Children under the age of 5 are encouraged to build simple 3D objects, such as a human, building, computer monitor, or a tower at a height under 1 foot with a help of guiding adults. Children over the age of 6 are encouraged to build more complex structures such as animals, cathedrals, robots, or cars at a height at around 1 foot. Children over the age of 9 are encouraged to build 3D objects of 1 feet or more that are more difficult and challenging such as a ferris wheel, ship, airplane, chair, etc. This is a fairly simple activity that can be done by all ages. There is no limit to what structure can or cannot be built.